c、檢查剩磁電壓,按外界勵(lì)磁試驗(yàn)法步驟檢查發(fā)電機(jī)和 AVR(在機(jī)靜止時(shí)拆下 AVR上的 X和 XX的連線(xiàn)啟動(dòng)機(jī)組并測(cè)試 P2-P3,停機(jī)重新接上 X和 XX導(dǎo)線(xiàn),如果測(cè)得電壓大于 5V則發(fā)電機(jī)應(yīng)能正常工作,低于 5V用一個(gè)直流電池負(fù)極接 XX線(xiàn)柱,正極通過(guò)一個(gè)二極管接 X線(xiàn)柱。二極管為 1A/1000V,起機(jī) P2-P3間應(yīng)有 170-250V電壓,拆下電池后仍無(wú)電壓查找繞組 AVR和旋轉(zhuǎn)二極管。查找永磁發(fā)電機(jī) PMGP2P3P4間電壓應(yīng) 170-180V/50HZ,200-216V/60HZ,若不均衡,停機(jī)從非驅(qū)動(dòng)端將 PMG輸出導(dǎo)線(xiàn)插件斷開(kāi),檢查 P2P3P4連線(xiàn)測(cè)定子電阻應(yīng)在 2.3Ω±10%,否則定子不行,若電壓均衡但電壓偏低阻值正常,轉(zhuǎn)子應(yīng)更換)。
2、空載或負(fù)載時(shí)電壓不穩(wěn)
a、檢查轉(zhuǎn)速穩(wěn)定性
b、檢查穩(wěn)定性設(shè)置(順時(shí)到底逆時(shí)到開(kāi)始電壓波動(dòng)再順時(shí)針一
點(diǎn)到平穩(wěn))
3、空載或負(fù)載時(shí)電壓過(guò)高
a、檢查轉(zhuǎn)速
b、檢查發(fā)電機(jī)負(fù)載是否容性負(fù)載(功率因數(shù)超前)
4、空載時(shí)電壓過(guò)低
c、檢查轉(zhuǎn)速
d、檢查接線(xiàn) 1-2或外接手動(dòng)微調(diào)是否連接完好
5、負(fù)載時(shí)電壓過(guò)低
a、檢查轉(zhuǎn)速
b、檢查 UFRO設(shè)置(檢查發(fā)動(dòng)機(jī)和 AVR)
電動(dòng)機(jī)故障
1、電機(jī)不能啟動(dòng): a、缺相 b、熔體燒斷 c、繞組接地或相間匝間短路
2、電機(jī)外殼帶電: a、繞組接地 b、繞組受潮,絕緣老化
3、電機(jī)運(yùn)行時(shí),電流表指針不穩(wěn)擺動(dòng): a、轉(zhuǎn)子導(dǎo)條開(kāi)焊或斷條
4、絕緣電阻低: a、繞組受潮或被水淋濕 b、繞組絕緣沾滿(mǎn)灰塵油污 c、引出線(xiàn)絕緣老化破裂
d、繞組絕緣老化
5、電動(dòng)機(jī)運(yùn)行時(shí)有雜音、不正常: a、軸承磨損有故障 b、定轉(zhuǎn)子鐵芯松動(dòng) c、繞組有故障(如短路) d、軸承缺少潤(rùn)滑脂 e、定轉(zhuǎn)子相擦或較大的砂粒進(jìn)入氣隙 f、系統(tǒng)轉(zhuǎn)動(dòng)慣量小
6、電機(jī)過(guò)熱或冒煙: a、氣隙中積滿(mǎn)灰塵 b、電機(jī)內(nèi)外積滿(mǎn)塵土或異物影響電機(jī)散熱 c、導(dǎo)條斷裂或開(kāi)焊 d、繞組匝間短路或接地 e、電機(jī)兩相運(yùn)轉(zhuǎn),斯坦福發(fā)電機(jī)|斯坦福發(fā)電機(jī)維修|斯坦福發(fā)電機(jī)AVR故障維修資料|斯坦福發(fā)電機(jī)AVR故障維修查找技術(shù)|斯坦福發(fā)電機(jī)AVR維修服務(wù)商
7、電動(dòng)機(jī)振動(dòng): a、軸承磨損 b、導(dǎo)條斷裂開(kāi)焊 c、繞組故障(短路斷路接地等) d、鐵芯變形或松動(dòng) e、皮帶輪安裝不當(dāng) f、電機(jī)地腳螺栓松動(dòng)
8、軸承發(fā)熱超過(guò)規(guī)定值: a、潤(rùn)滑脂過(guò)多或過(guò)少 b、油質(zhì)不好或含雜質(zhì) c、軸承有故障,磨損,有雜物等 d、皮帶輪偏小或皮帶過(guò)緊 e、軸承油隙過(guò)大或過(guò)小
㈡電路保險(xiǎn)絲熔斷:更換保險(xiǎn)絲。
Stanford Generator (SX440 460 321 341 AVR) Troubleshooting to find
1, the unit start voltage:
a, check the line K1 - K2
b check the speed
c, check the remanence voltage, external excitation test method steps to check generator and AVR (unit and test the P2-P3, the machine stationary remove AVR X and XX of the connection start and stop re-connected to the X and XX wire If the measured voltage is greater than 5V the generator should be able to work properly, less than 5V with a DC battery negative pole XX Line column, what is the cathode connected through a diode X-ray column. diode for 1A/1000V, from the native P2-P3 between should be 170-250V voltage, remove the battery still no voltage to find the winding AVR and the rotating diodes. Find the voltage between the permanent magnet generator PMGP2P3P4 to should 170-180V/50HZ, 200-216V / 60HZ, if not balanced, downtime from non-drive side will disconnect the PMG output wire plug the check P2P3P4 connection determination of child resistance in 2.3Ω ± 10%, otherwise the stator can not, if the voltage is balanced but voltage is low resistance to normal, the rotor should be replaced).
2, no-load or load voltage instability
a, check the speed stability
b check the stability of the set (clockwise in the end reverse to the beginning of voltage fluctuation and then clockwise
Point to the stable)
3, no-load or load voltage is too high
a check speed
b, check the generator load is capacitive load (power factor ahead)
4, no-load voltage is too low
c check the speed
d, check the wiring 1-2 or external to manually fine-tune the connection intact
5, the load voltage is too low
a check speed
b check UFRO the settings (check the engine and the AVR)
Motor fault
1, the motor can not start: a, phase b, melt blown c winding ground or white interturn short circuit
2, the motor housing live: a winding grounded b, winding dampness, insulation aging
3, when the motor is running, the ammeter pointer unstable swing: a rotor bar open solder or broken bars
4, low insulation resistance: a, winding dampness or water wet b, winding insulation covered with dust, greasy dirt c Lead insulation aging rupture
d, winding insulation aging
5, when the motor is running noise is not normal: a bearing wear fault b, fixed rotor core loose c, winding faults (eg short circuit) d, bearing to the lack of grease e stator and rotor rub or larger sand enter the air gap f, the system moment of inertia
Motor overheating or smoke: a, air-gap in the dusty b motor inside and outside the dusty or foreign body affecting the motor cooling c conductivity fracture or open solder d, winding interturn short circuit or ground e, motor two-phase operation
7, motor vibration: a, bearing wear b, BAR breaking open welding c winding fault (short circuit grounding, etc.) d core deformation or loosening of e pulley improper installation, f, motor anchor bolts loose
8, bearing fever more than require values: a, grease too much or too little b oil is not good or impurities c, bearing failure, wear, and other debris d pulley is too small or belt pull e bearings oil clearance is too large or too small
(Ii) circuit blown fuse: Replace the fuse.